AutoEngCalc - Engineering Calculators

Key & Spline Design Calculator

Calculate required key length or spline dimensions from torque, shaft diameter, and material strength. Accurate and reliable tool.

Required Key Length
85 mm
For 500 Nm torque, 40mm shaft, FS=2.5

Key & Spline Torque Design

Featured: Parallel Key (DIN 6885), Involute Spline

Required Length vs Torque

Standard DIN 6885, shear and crushing check.

L_shear = (2 × T × FS) / (d × h × τ)
L_crush = (4 × T × FS) / (d × b × σ)

Approximate for 30° pressure angle.

T = (π/16) × L × n × h × (D + d) × τ

Enter parameters and click Calculate

Key & Spline Design Guidelines

Parallel Key

Simple, cost-effective for moderate torque.

Involute Spline

Higher torque, self-centering, misalignment tolerance.

Safety Factor

2-3 for steady, 3-5 for shock loads.

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