AutoEngCalc - Engineering Calculators

Safety Valve Capacity Calculator

ASME Section VIII compliant calculations for gas, liquid, and two-phase flow

3 Service Types

Featured: Gas, Liquid, Two-Phase Flow

Gas Service

Calculate required orifice area for gas flow per ASME Section VIII

Gas Service Results

Required Orifice Area

-

ASME Section VIII compliant

Critical Flow Pressure

-

Flow Type

-

Capacity Correction Factor

-

Typical Orifice Sizes

D (0.110 in²)

Up to 4,000 lb/hr air

E (0.196 in²)

Up to 7,500 lb/hr air

F (0.307 in²)

Up to 11,000 lb/hr air

G (0.503 in²)

Up to 18,000 lb/hr air

Orifice Area vs. Pressure

Liquid Service

Calculate required orifice area for liquid flow per ASME Section VIII

Liquid Service Results

Required Orifice Area

-

ASME Section VIII compliant

Reynolds Number

-

Viscosity Correction

-

Back Pressure Correction

-

Typical Liquid Capacities

Water @ 100°F

D orifice: ~40 gpm

Oil @ 100°F

D orifice: ~25 gpm

Chemical @ 70°F

D orifice: ~30 gpm

Refrigerant @ 40°F

D orifice: ~20 gpm

Orifice Area vs. Pressure

Two-Phase Flow

Calculate required orifice area for two-phase flow using HEM

Two-Phase Flow Results

Required Orifice Area

-

ASME Section VIII compliant

Omega Parameter

-

Flow Regime

-

Homogeneous Model Factor

-

Two-Phase Flow Notes

Two-phase flow calculations are complex and depend on:

  • Flow regime (bubbly, slug, churn, annular)
  • Fluid properties of both phases
  • Mass quality (vapor fraction)
  • Pressure drop across the valve

This calculator uses the Homogeneous Equilibrium Model (HEM) for estimation. For critical applications, consult API 520/521 standards.

Orifice Area vs. Pressure

Safety Valve Capacity Calculations

ASME Section VIII Compliance

ASME Boiler and Pressure Vessel Code, Section VIII specifies requirements for pressure relief devices. Calculations account for back pressure, fluid properties, and flow conditions.

Gas Service

Uses ideal gas law and isentropic flow equations. Critical flow occurs when downstream pressure ≤ critical flow pressure (Pcf = P1 × [2/(k+1)]k/(k-1)).

Liquid Service

Based on Bernoulli equation with viscosity (Kv) and back pressure (Kw) corrections. Reynolds number determines viscosity effects.

Two-Phase Flow

Uses Homogeneous Equilibrium Model (HEM). Omega parameter (ω) characterizes expansion behavior. API 520 provides detailed methodology.

Additional Resources