AutoEngCalc - Engineering Calculators

Heat Exchanger Performance Analysis

Optimize and analyze heat exchanger efficiency with advanced tools

4 Performance Tools

Featured: Basic Parameters, NTU-Effectiveness, LMTD Analysis, Fouling Factors

Basic Parameters

Input core parameters to analyze heat exchanger performance

NTU-Effectiveness

Analyze exchanger performance using the NTU-effectiveness method

NTU-Effectiveness Method

ε = (1 - exp[-NTU(1 - Cr)]) / (1 - Crexp[-NTU(1 - Cr)]) for counter flow

Where: NTU = UA/Cmin, Cr = Cmin/Cmax

Effectiveness vs. NTU

LMTD Analysis

Calculate log mean temperature difference for heat transfer

Log Mean Temperature Difference

LMTD = (ΔT1 - ΔT2) / ln(ΔT1/ΔT2)

Correction factors account for deviations from pure countercurrent flow

Fouling Factors

Assess the impact of fouling on heat transfer performance

Fouling Factor Impact

1/Udirty = 1/Uclean + Rf,hot + Rf,cold

Typical fouling factors: Cooling water (0.0002), Steam (0.0001), Oil (0.0009)

Heat Exchanger Analysis Methods

NTU-Effectiveness Method

The Number of Transfer Units (NTU) method is ideal when inlet and outlet temperatures are unknown. Effectiveness (ε) is the ratio of actual heat transfer to maximum possible heat transfer. The method relates ε to NTU and heat capacity ratio (Cr = Cmin/Cmax).

ε = Q / (Cmin·(Th1 - Tc1))

LMTD Method

The Log Mean Temperature Difference (LMTD) method is used when all four terminal temperatures are known. The heat transfer rate is calculated as Q = UA·F·LMTD, where F is the correction factor for complex flow arrangements.

LMTD = (ΔT1 - ΔT2) / ln(ΔT1/ΔT2)

Fouling Factors

Fouling factors account for thermal resistance due to material buildup on heat transfer surfaces. They reduce the overall heat transfer coefficient (U) by 20-40%, impacting performance. Regular cleaning and material selection can mitigate fouling effects.

1/Udirty = 1/Uclean + Rf,hot + Rf,cold

Additional Resources