AutoEngCalc - Engineering Calculators

Gas Flow Measurement

Calculate precise gas flow rates for various meter types

Gas Flow Analysis

Calculate flow rates with real gas behavior

Flow Parameters

Enter flow conditions and meter type

Gas Properties

Specify gas type and properties

g/mol

Compressibility Factor (Z)

Meter Types

Explore gas flow meter options

Gas Flow Meter Types

Differential Pressure Meters

  • Orifice Plates: Simple, low cost, ±0.5-2% accuracy
  • Venturi Tubes: High pressure recovery, ±0.75% accuracy
  • Annubars: Low pressure drop, ±1% accuracy

Other Meter Types

  • Turbine Meters: ±0.25-0.5% accuracy, moving parts
  • Coriolis Meters: Direct mass flow, ±0.1% accuracy
  • Ultrasonic Meters: No pressure drop, ±0.5-1% accuracy

Flow Rate Conversion

Gas flow rates are typically reported at standard conditions:
Normal cubic meters (Nm³): 0°C, 1.01325 bar, dry
Standard cubic meters (Sm³): 15°C or 20°C, 1.01325 bar, dry
Standard cubic feet (SCF): 60°F, 14.696 psia, dry

Gas Flow Measurement Results

Volumetric Flow (Actual)

-

m³/h at flow conditions

Mass Flow

-

kg/h

Standard Flow

-

Nm³/h at 0°C, 1.013 bar

Compressibility Factor (Z)

-

Dimensionless

Reynolds Number

-

Dimensionless

Gas Density

-

kg/m³ at flow conditions

Velocity

-

m/s in 6" pipe

Flow Rate Conversions

Condition Volumetric Flow Mass Flow
Actual Conditions - -
Standard (15°C, 1.013 bar) - -
Normal (0°C, 1.013 bar) - -

Flow Rate vs. Pressure

Gas Flow Measurement Fundamentals

Real Gas Behavior

The ideal gas law (PV=nRT) must be modified for real gases:
PV = ZnRT
where Z is the compressibility factor accounting for:
- Molecular interactions
- Finite molecular volume
- Non-ideal behavior at high pressure/low temperature

Temperature/Pressure Correction

Gas volumes change significantly with conditions. Conversion between actual and standard flow:
Qstd = Qact × (Pact/Pstd) × (Tstd/Tact) × (Zstd/Zact)
where:
- Q = volumetric flow rate
- P = absolute pressure
- T = absolute temperature
- Z = compressibility factor

Mass vs Volumetric Flow

Mass flow (ṁ) is often preferred as it's independent of conditions:
ṁ = ρact × Qact = ρstd × Qstd
where ρ is gas density calculated as:
ρ = (P × MW)/(Z × R × T)
with MW = molecular weight, R = universal gas constant

Additional Resources