AutoEngCalc - Engineering Calculators

Pipe Sizing Calculator

Determine optimal pipe diameters, fluid velocity, and pressure drop

Pipe Sizing Tools

Featured: Calculate pipe diameters, velocity, and pressure drop

Pipe Parameters

Input basic pipe and fluid parameters for calculations

kg/m³
[Pipe diagram will appear here]
Visual representation of pipe parameters

Velocity Calculation

Calculate pipe diameter based on target fluid velocity

Recommended Velocities

Water (general service): 1-3 m/s (3-10 ft/s)

Water (pump suction): 0.6-1.2 m/s (2-4 ft/s)

Oil (pressure lines): 1.5-4.5 m/s (5-15 ft/s)

Steam (low pressure): 20-30 m/s (60-100 ft/s)

Air (compressed): 6-20 m/s (20-65 ft/s)

Pressure Drop Calculation

Calculate pipe diameter based on target pressure drop

[Pressure drop diagram will appear here]
Visual representation of pressure drop

Pipe Sizing Fundamentals

Fluid Velocity Considerations

Proper pipe sizing requires balancing velocity to avoid excessive pressure drop while preventing sedimentation at low velocities. Typical design velocities are 1-3 m/s for water, 15-30 m/s for steam, and 10-20 m/s for compressed air. Higher velocities increase erosion risk and noise, while lower velocities may lead to particle settling and increased pipe costs.

Pressure Drop Calculations

The Darcy-Weisbach equation is the most accurate method for pressure drop calculation: ΔP = f(L/D)(ρv²/2), where f is the friction factor determined from the Moody chart or Colebrook equation. For water systems, the Hazen-Williams equation is often used: ΔP = 10.67L(Q/C)^1.852/D^4.87, where C is the pipe roughness coefficient.

Pipe Schedule Selection

Pipe schedules (SCH 40, 80, etc.) determine wall thickness and pressure rating. Schedule selection depends on operating pressure, temperature, and fluid characteristics. Higher schedules provide greater strength but increase cost and weight. ASME B36.10 and B36.19 standards provide dimensions for carbon and stainless steel pipes.

Additional Resources