AutoEngCalc - Engineering Calculators

Compressor Rating Calculator

Evaluate compressor performance for gas systems with precision calculations

Compressor Performance Analysis

Calculate key parameters for centrifugal, reciprocating, axial, and screw compressors

Compressor Performance Fundamentals

Polytropic Efficiency

Polytropic efficiency (ηp) is the ratio of ideal polytropic work to actual work. It accounts for heat transfer during compression and is calculated as:
ηp = [ln(P2/P1)] / [ln(T2/T1)] × (γ-1)/γ
where γ is the ratio of specific heats (Cp/Cv). Polytropic efficiency is typically 70-85% for centrifugal compressors.

Adiabatic Head

Adiabatic (isentropic) head (Had) is the work required to compress gas isentropically:
Had = ZavgRT1(γ/(γ-1))[(P2/P1)(γ-1)/γ - 1]
where Zavg is average compressibility, R is gas constant, and T1 is inlet temperature.

Power Requirements

Power required (P) depends on mass flow (ṁ), head (H), and efficiency (η):
P = (ṁ × H) / (η × 1000) (in kW)
For multi-stage compressors, power is summed across all stages plus mechanical losses (typically 2-5%). Actual motor power includes an additional safety margin (typically 10-15%).